From "Custom Formulation" to "Mass - production Solution"
发布时间：2019-08-03 浏览次数：757次
In the highly competitive chemical industry, enterprises often encounter technical bottlenecks. Shanghai Qingyan Chemical Laboratory, with its outstanding customized service capabilities, has successfully established a complete service chain from "custom formulation" to "mass - production solution", providing strong support for enterprises to overcome technical challenges.
I. Full - process Service: Constructing a Customized Service Ecological Closed - loop
1. Precise Requirement Analysis
Shanghai Qingyan Chemical Laboratory adopts a "technology + market" two - dimensional analysis model to deeply understand customers' needs. On the one hand, the technical team conducts in - depth technical exchanges with customers. By using advanced detection methods such as nuclear magnetic resonance hydrogen spectrum (NMR) and differential scanning calorimetry (DSC) thermal analysis, they can accurately grasp the specific technical requirements of customers. On the other hand, the market team conducts a detailed investigation of the terminal application scenarios to comprehensively understand market demands and trends. Through this all - round analysis, the laboratory can customize the most suitable solutions for customers.
2. Intelligent Formulation Development
The laboratory is equipped with Chem molecular modeling software and an independently developed material database. With the help of these advanced tools, researchers can complete the entire process from molecular design to small - sample preparation within 7 days. Take a high - end coating enterprise as an example. This enterprise needed a resin formulation with special properties. The laboratory used the intelligent formulation system to quickly screen out suitable molecular structures and, through experimental verification, successfully developed a resin formulation that met the requirements, increasing the weather resistance of the coating by 30%.
3. Pilot - scale Expansion Assurance
The laboratory has a modular pilot - scale workshop ranging from 100L to 5000L, which can achieve a seamless connection from laboratory research to industrial production. During the pilot - scale process, the laboratory uses monitor reaction parameters in real - time, ensuring the consistency of each batch of products.
4. Process Optimization for Efficiency Improvement
In response to the demand for continuous production, the laboratory has developed the "dynamic process window optimization" technology. This technology collects data from the production process in real - time and uses machine - learning algorithms to optimize process parameters, thereby improving production efficiency and product quality. In a fine - chemical project, after applying this technology, the production cycle was shortened by 40%, and the unit energy consumption was reduced by 25%.
5. Compliance Support for Smooth Sailing
The laboratory has established a compliance database covering major global markets, including standards such as REACH, FDA, and RoHS. During the project implementation process, the laboratory simultaneously conducts compliance verification to ensure that products meet the regulatory requirements of various markets. For example, the product developed for a pharmaceutical intermediate customer passed the audit of the European Directorate for the Quality of Medicines & HealthCare (EDQM) and successfully entered the European market.
II. Rapid Response Mechanism: Enhancing Service Efficiency and Customer Experience
1. Efficient Service Response
The laboratory implements a "3 + 7" rapid response mechanism, that is, responding to customer needs within 3 hours and providing a preliminary solution within 72 hours. For key projects, the laboratory will form an exclusive technical team led by a doctor to ensure the rapid progress of the project. An electronic material customer urgently needed a new type of packaging material. The laboratory's technical team provided a feasible solution within 48 hours and completed the sample delivery within 2 weeks, winning high praise from the customer.
2. Flexible Production Support
The laboratory's flexible production line supports multi - specification trial production from 0.5kg to 500kg, which can meet the needs of customers at different stages. For small - batch orders, the laboratory uses the "quick die - change" technology to shorten the production preparation time to less than 2 hours. A start - up enterprise needed to conduct multiple small - batch trial productions during the product R & D stage. The laboratory's flexible production line provided flexible support, helping the enterprise quickly verify product performance and reducing the trial - and - error cost.
III. Data Security Assurance: Building a Solid Barrier for Customer Information
1. Multiple Security Certifications
The laboratory has passed the ISO 27001 information security certification, establishing a complete information security management system. At the same time, the laboratory has also obtained the certification of the China National Accreditation Service for Conformity Assessment (CNAS), ensuring the accuracy and reliability of test data. In addition, the laboratory uses military - grade encryption technology to store and transmit experimental data to protect data security.
2. Stringent Confidentiality Measures
The laboratory signs strict confidentiality agreements with customers, clarifying the responsibilities and obligations of both parties in data security and intellectual property protection. The laboratory's servers are deployed locally, and physical isolation and network security protection measures are adopted to prevent data leakage. During the project cooperation process, the laboratory classifies customer information, and only authorized personnel can access relevant data.
Shanghai Qingyan Chemical Laboratory provides enterprises with one - stop services from "custom formulation" to "mass - production solution" through full - process services, multi - industry case verification, rapid response mechanisms, and data security assurance. Enterprises in fields such as new energy, biomedicine, and fine chemicals can find suitable technical solutions here, break through technical bottlenecks, and achieve high - quality development. In the future, Shanghai Qingyan Chemical Laboratory will continue to uphold the concept of "professionalism, innovation, and service" and contribute to promoting the technological progress and industrial upgrading of the chemical industry.
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Building 1, Unit 5, Room 124, Block F, No. 688 Qiushi Road, Jinshanwei Town, Jinshan District, Shanghai